The Burbank Branch in N scale

Modeling the Southern Pacific Burbank Branch in N scale in 1970s

Progress

Backdrop Reboot

Backdrop reboot. Long story short: don’t be afraid of starting over.

It’s time for a backdrop reboot! I installed the valance and backdrop based on wall measurements, then installed the plywood subroadbed using a laser level. That’s when I realized the valance wasn’t level – and the culprit was the walls, not being square.

Free tip: Always use a laser level. They’re inexpensive and extremely useful – I wish I had bought one before installing the benchwork supports.

Huge gap.

The backdrop is mostly fine, with only a small gap on the west end of the layout. However, the gap increases toward the east, as shown in the photo above. While the plywood base is level, the backdrop has a slight but steady incline.

At first, I thought I could fix it since the scenery isn’t done yet. But I quickly realized that the area I’m modeling is flat, with little vegetation – no hills or dense forests to hide the gap.

Backdrop reboot: huge gap between backdrop and plywood base.

I tried thinking of a solution, but the more I considered it, the more I realized the backdrop needs to be scrapped and redone from scratch. So I did.

Starting over

Backdrop reboot! I carefully unscrewed and removed the old backdrop, taking care not to damage the LED strip lights or valance. Then, I installed new Faesite (Masonite) panels, aligning the backdrop with the subroadbed plywood base.

Better looking gap between faesite (masonite) panels and plywood base

After installing the backdrop, I filled the gap with putty and smoothed it out. Now it’s ready for a coat of blue paint.

Backdrop ready to be painted blue

Using acrylic colors, I painted the plywood base tan. That serves as a basic color for the scenery.

Starting over can be frustrating, but fixing mistakes early prevents bigger issues later.

Backdrop reboot: finished!

Fixing backdrop issues early builds confidence and prevents bigger layout problems down the line. A properly aligned backdrop sets the stage for convincing scenery.

Now I’m ready for some trackwork.

Trackplan and Wiring

Transfer the trackplan on plywood and start wiring the DCC and DC buses

Trackplan

I used masking tape to transfer the trackplan onto the plywood base, then started wiring the DCC and accessory DC buses.

test-fitting the trackplan using masking tape
Trackplan and wiring: test-fitting using masking tape

What works on paper doesn’t necessarily translate well to the layout. I like to use masking tape to sketch a rough version of the trackplan directly on the plywood subroadbed, allowing me to test-fit curves, sidings and spurs.

Wiring

There are three main buses running under the layout:

  • DCC bus, using 2.5mm² wires (14 AWG)
  • 12VC DC bus for Tortoise switch machines, using 0.75mm² wires (18 AWG)
  • 12VC DC bus for lighting, including streetlights and structure lights, using 0.75mm² wires (18 AWG)

I flipped the plywood base and started fixing the bus wires in a temporary, untidy manner. I will clean up the wiring once all the track feeders and Tortoise switch machines are installed, so that I can determine the correct length for each wire.

Plywood base flipped and wire bus installed
Trackplan and wiring: temporary length bus wires installed.

To tap power without cutting or stripping main wires, I used suitcase connectors – quick, reliable, and ideal for temporary setups. They let me add feeders or accessories on the fly, which is perfect while I’m still fine-tuning the layout.

This approach saves time now and prevents headaches later when the layout is more complete.

Wiring the layout with DCC and accessory power requires both solid planning and a bit of foresight. I installed a robust DCC bus using heavy-gauge wire for consistent power delivery, with feeders soldered in regularly to avoid voltage drops.

Accessory wiring, like 12V DC lines for Tortoise machines and lighting, runs separately for clarity and ease of troubleshooting.

While the system is built to be dependable, I’ve allowed for future adjustments – leaving a bit of slack, labeling connections, and routing wires with accessibility in mind. Layouts evolve, and the wiring can too.

Repainting a locomotive

Step-by-step guide on repainting a locomotive. GP40-2 from CSX to Southern Pacific.

Repainting a locomotive can be a fun and rewarding project. I got a couple of N scale Atlas GP40-2 locomotives painted and lettered for CSX off eBay. They were reasonably priced, and I wanted to repaint and letter them in Southern Pacific Railroad’s “Bloody Nose” paint scheme, so I bought both to use them on my N scale layout.

Before proceeding with the repaint, I wanted to make sure I could replace the factory-installed Rapido couplers with Micro-Trains. It turned out to be an easy upgrade.

Disassembling

Before repainting a locomotive, it’s best to remove the old paint completely. I began by detaching the shell from the chassis and disassembling all its parts before soaking them in 99% isopropyl alcohol.

Disassembling the GP40-2 shell

I carefully removed all clear plastic components, such as the headlights and windows. Additionally, I disassembled the trucks, as I plan to repaint them SP Gray.

Removing all the clear plastic parts

Now, all the parts are fully disassembled and ready for paint stripping.

Painting a locomotive - All the disassembled shell parts are now ready for paint stripping before the repainting process begins.

Paint stripping

I submerged all the disassembled parts in 99% isopropyl alcohol, using a glass jar with a sealing lid to prevent evaporation

Submerging the shell parts in 99% isopropyl alcohol

After 24 hours, I used a soft toothbrush to carefully remove all the softened paint. I paid particular attention to the delicate handrails to avoid damaging them while ensuring the paint was completely removed.

GP40-2 shells completely stripped of paint and ready for the next steps in the repainting process

Repainting the locomotive parts

I then painted the nose and tail with SP Scarlet with an unopened bottle of Polly Scale paint that has lasted through the years – I purchased it in 2006! A a backup bottle of Vallejo Red RLM23 (71.003) was available, which can be used as a substitute for the discontinued Polly Scale color.

An old Polly Scale SP Scarlet bottle of paint.

I prefer SP Scarlet from Polly Scale over Vallejo Red, as it should match the red “wings” on the Microscale decals.

Painting nose and tail with SP Scarlet

After masking the nose and tail, I painted the rest of the locomotive in SP Lark Dark Gray. I had a couple of Polly Scale SP Lark Dark Gray bottles from mid 2000s, but neither aged well. So I opted for Vallejo Engine Gray (71.048), which is a very close match.

Repainting a locomotive: main color is SP Lark Dark Gray (with Vallejo Engine Gray)
Vallejo Engine Gray (71.048)

I also painted the disassembled trucks and fuel tanks. After letting everything dry, I removed the Tamiya 6mm masking tape.

Removing the masking tape

And here are the two GP40-2 locomotives, ready for a coat of clear gloss varnish before applying the lettering.

Repainting a locomotive: ready for a coat of clear gloss varnish

Detailing

Before finalizing the painting, I added a few details to the locomotives: cab sunshades and snow plows. I purchased them from Trainworx.

Locomotive details: cab sunshades and snow plows.

I used a hand drill with micro drill bits to carefully make holes in the cab for the sunshades.

Drilling tiny holes for the sunshades.

Then I installed the sunshades, securing them with a tiny drop of Tamiya Multipurpose Cement (Clear) glue.

Glueing the sunshades in place
Repainting a locomotive: metal sunshades details installed.

After the glue has dried, I painted the sunshades with the same Vallejo Engine Gray color.

Sunshades painted

I then added a Trainworx snow plow. Using a sharp hobby knife, I trimmed a small piece of plastic from the locomotive’s front to fit the plow.

Installing a Trainworx snow plow
Installing a Trainworx snow plow, trimming a pice of plastic on the front

Then, using a hand drill and a fine drill bit, I drilled two small holes.

Drilling small holes to mount the snow plow

I used Tamiya Multipurpose Cement (Clear) glue to secure the snow plow in place.

Repainting a locomotive: suing Tamiya Multipurpose Cement (Clear) glue to secure the snow plow in place
Snow plow installed

Lettering

Using Microscale decals, I completed the GP40-2 lettering after repainting the locomotives. I chose to model units 7240 and 7609.

Microscale SP diesels decals
Repainting a locomotive: road number decals applied to the cab side.
Southern Pacific side decals
SP nose logo

The red wings on the nose are always a bit tricky to apply, but I managed to get through it.

SP Red Wings decals
Repainting a locomotive: lettering

Weathering

I then applied a weathering coat by washing the grills and adjacent areas with black India ink, followed by airbrushing a couple of layers of Polly Scale Depot Buff (70/30 thinner-to-paint mix).

The Depot Buff (light tan color) replicates a layer of accumulated dust.

Repainting a locomotive: weathering
Airbrushing a layer of light tan color to reproduce dust.

Here is the final result. Southern Pacific GP40-2 7609 and Southern Pacific GP40-2 7240, both equipped with a Zimo MX615 DCC decoder.

Repainted locomotives Southern Pacific GP40-2 7609 and Southern Pacific GP40-2 7240

Painting freight cars

Step-by-step on painting freight cars in batches with airbrush and acrylic colors

Painting freight cars: I recently purchased a few inexpensive, older Roundhouse boxcars and Athearn mechanical reefers on eBay to repaint and letter for the Southern Pacific Railroad and Southern Pacific Fruit Express.

Painting N scale freight cars, spray booth

For this project, I used the discontinued Polly Scale Boxcar Red – yes, I still have a bottle from 2007 – along with Vallejo acrylic paints. Unfortunately, the Polly Scale paint had aged poorly and clogged the airbrush, regardless of how much I thinned it.

Boxcar Red color with Vallejo acrylic paint

To achieve a convincing “Boxcar Red” color, I mixed equal parts of Vallejo Camouflage Medium Brown (71.038) and Vallejo Brown RLM26 (71.105).

Painting an N scale undecorated boxcar with Vallejo colors

Painting freight cars in batches

I prefer to paint in batches to make the most of my effort.

This time, I prepared three 2-bay covered hoppers, four boxcars, three 57′ mechanical reefers (to be painted and lettered for SPFE – Southern Pacific Fruit Express), and one old, inexpensive caboose.

57′ Mechanical Reefers

Soaking the boxcar shell in 99% isopropyl alcohol for at least three days significantly simplifies the paint removal process. As shown above, the paint practically lifts off the shell!

I washed the car with warm water and a drop of soap to remove fingerprints or oils, wearing plastic gloves. I used a soft toothbrush.

Washing the car shell with warm water and soap.

Once completely dry, I sprayed a coat of Vallejo acrylic White Primer using an airbrush. I used a few drops of the Vallejo Flow Improver.

Shell painted with Vallejo White Primer

After painting the roof white (Vallejo White 71.001), I masked it off and sprayed the reefer with Vallejo Orange (71.083).

Painting N scale freight cars: SPFE 57' mechanical reefer

Then I carefully and slowly removed the masking tape

Removing the masking tape
Removing the masking tape

Here is future SPFE 459273.

Painting N scale freight cars: 57' SPFE Reefer ready for gloss varnish coat.

Two other 57′ SPFE Reefers will be painted with black ends. I properly masked the car and sprayed some Tamiya XF-1 black thinned 3:2 with Vallejo Airbrush Thinner.

Painting N scale freight cars: Airbrush colors and auxiliaries

This time I experimented with a few drops of Vallejo Airbrush Flow Improver.

57' SPFE Reefer with black painted ends
Two 57' SPFE Reefers with black painted ends

Reefers are now ready for a coat of gloss varnish. This layer provides a smooth surface for easier decal application, helping the waterslide decals adhere properly without silvering.

57' SPFE Reefer coated with gloss clear paint.

Lettering (applying waterslide decals)

To apply the decals, I first cut them out carefully, staying close to the printed edges for a clean finish.

Painting N scale freight cars: PFE Reefers decals sheet

I soaked the decals in warm water for 10–15 seconds, just enough to loosen them from the backing paper without over-soaking. I gently slid the decal onto the car, positioning it with a soft brush or tweezers.

For tricky areas, I used Microscale Micro Set decal-setting solution to help the decal conform to surface details like rivets or panel lines. For the most difficult irregular surfaces I used Microscale Micro Sol, to soften the decals for a few seconds before applying them.

57' SPFE Reefer ready to be lettered with 60-250 Microscale decals sheet

Once positioned, I lightly dabbed with a cotton swab or soft cloth to remove excess water and ensure the decal sits flush.

57' SPFE Reefer lettering
Cars lettering: SP Hydra Cushion 50' boxcars

I allowed the decals to dry completely before applying a final coat of clear matte to seal and protect them.

Decals sealed with a coat of flat clear paint.

After the flat clear coat dried, I proceeded with installing Micro Trains Line 1015 body-mount couplers. I drilled a hole in the metal chassis e screwed the couplers down.

Installing MTL-1015 couplers
Painting freight cars, Hydra-Cushion SP boxcars

Painting undecorated cars can be a daunting task, requiring skills like airbrushing and decaling. However, finding a cheap undecorated car to experiment with and refine these techniques is fairly easy.

Moreover, if you have a decorated car that you never liked, it could be a good candidate for this project.

N Scale Diorama: Ballast

Part I: Building an N scale diorama to test my modeling skills

Before committing to adding scenery to the layout, I want to build an N scale diorama featuring a section of track with ballast, a road, vegetation, and a few details.

It doesn’t have to be perfect, but it should serve as a test of my modeling skills after a 15-year hiatus from model railroading.

Basic Trackwork

I glued a strip of EVA foam to a piece of plywood, then secured a section of Micro Engineering Code 55 flex track, which I’ll be using on the layout.

N scale diorama, EVA foam and flextrack glued

Painting

Next, I painted the track Railroad Tie Brown. I had two Polly Scale bottles from the late 2000s, and both held up surprisingly well.

Polly Scale Railroad Tie Brown paint
Track painted with an airbrush

Ballast

The next step was ballasting the track using Woodland Scenics Buff B1373. I used a technique I have relied on for years – first spreading the ballast over the track, then using both a soft brush and my fingers to evenly distribute it between the ties.

N scale diorama, ballasting the track

Then, I misted the ballasted track with a 50/50 mix of water and 99.9% isopropyl alcohol, letting it soak for a minute. After that, I used a syringe to apply a 50/50 mix of water and matte medium, slowly sliding it along the rails to glue down the ballast.

I used Liquitex Matte Medium, following the advice of YouTuber Boomer Diorama.

Woodland Scenics Fine Ballast and Liquited Matte Medium.
Ballast soaked with glue (50/50 water and Liquitex Matte Medium)

Here is the result of the N scale diorama with ballast after the glue have dried.

N scale diorama: ballasted track

Weathering the N scale diorama track

For increased realism, I mixed dark brown powdered pigments with plaster of Paris in a 50/50 ratio to weather the area between the rails. Using a brush, I evenly distributed the mixture along the track with several strokes.

Powdered pigments
Spreading the powdered pigments and plaster of Paris mix with a brush.

Then, I misted the track with water, allowing the plaster to react and permanently set the weathering in place.

Misting the track to set the weathering powders

Starting Over the N Scale Diorama

Well, I wasn’t happy with the result. The ballast wasn’t evenly distributed, and some grains ended up on top of the ties. I also applied too much matte medium, which left a visible film on the rail sides. Long story short – it was a failure.

And I’m glad I failed. I’d rather make mistakes on a small N scale diorama than on the actual layout. That’s exactly why I built it – to test my skills, learn, and improve. So, I scraped off the ballast, removed the track, and started over.

Referring to other model railroads

I looked through photos of my previous layouts, and to my surprise, the ballast work wasn’t as good as I remembered. It wasn’t terrible, but I now aim for better results. So, I started studying photos and videos of other modelers’ layouts and sought advice on online forums.

One key takeaway was to use less ballast and spread it as evenly as possible. A helpful trick is tapping the tops of the rails with the same teaspoon used to pour the ballast – this helps it settle and compact for a more realistic finish.

I removed the EVA foam and trimmed it to be slightly narrower. Then, I glued it back down and secured the flex track with white glue.

N scale diorama: starting over with ballast.
A much better ballasting job
N scale diorama, ballast laid.

Glueing down the ballast

The track looks a lot better now. I mist the ballast with the same 50/50 water and alcohol mix, and let it soaked. This time I used another method for glueing the ballast, again thanks to an online model railroading forum member. They suggested to mist the ballast, instead of using a pipette or syringe. I used the same 50/50 water and matte medium mix.

Misting the ballast with 50/50 water and matte medium mix

Then, I let it dry for a day. It looks much better than the first attempt.

N scale diorama, a much better ballasting job.

Weathering, Take two.

This time I used black powdered pigments, as brown blends better when mixed with yellow and it more suited for sidings or spurs. 50/50 mixed with plaster of Paris.

Black powdered pigments and plaster of Paris
Black powdered pigments and plaster of Paris mixed with a brush

With the same technique, I distributed the pigments between the rails with a flat brush.

Then, I misted the diorama with water, allowing the Plaster of Paris in the pigment mix to bond and permanently fix the track weathering.

Here is the final result after the pigments dried and the rail heads were cleaned. Maybe I could have gone lighter with the soot and grease weathering between the rails or used a 30/70 pigment-to-plaster mix instead of 50/50.

Ballast and track weathering complete
N scale diorama: ballast complete, track weathered and an SP Intermountain SD45-T2

Model Railroad Cars Weight

How much should model railroad cars weigh? Let’s explore NMRA Recommended Practice 20

A proper model railroad cars weight plays a key role in ensuring smooth operations, especially on tight curves and uneven track sections where some cars may derail. Also, properly weighted cars significantly improve realistic operations, especially when it comes to coupling and uncoupling.

Model railroad cars weight
Using 5-gram (0.18 oz) tire balancing weights to add weight to a covered hopper.

The ideal weight for each car depends on its length. Using NMRA standards, particularly RP-20, you can calculate the optimal weight for any car and adjust it if needed by adding extra weight.

How to calculate weight

Here’s the formula for determining the recommended weight of a model train car:

Recommended weight = Initial weight + (Car length × Additional weight per unit length)

Let’s break it down with a practical example.

The image above shows an N scale Atlas ACF 2-bay covered hopper. It weighs 15 grams (including trucks, wheels, couplers, and a factory-installed weight) and measures 70 mm in length. According to the NMRA RP-20 standards, the initial weight for N scale is 14.17 grams (0.5 oz). The additional weight is calculated as 0.15 oz per inch (equivalent to 4.25 grams per 25.4 mm, or approximately 0.167 grams per mm).

  • Initial weight = 14.17 g
  • Car length = 70 mm
  • Additional weight = 70 mm × 0.167 g/mm = 11.69 g

Total Recommended Weight:

Total Weight = 14.17 g + 11.69 g = 25.86 g

A 15 g, 70mm car should weigh almost 26 g, so I need to add 10 g. Tire balancing stick-on weights are an excellent choice for adding weight. They’re affordable, easy to find, and readily available. My approach involves removing the car shell, identifying suitable spots to place the weights, and securing them with adhesive.

Covered hopper with additional weight, now correctly measuring 26 grams.

Adding weight to model railroad cars requires a bit of extra effort, but it pays off in the long run.

Using 5-gram (0.18 oz) tire balancing weights to add weight to a boxcar chassis.

Painting an SP caboose

Painting an SP caboose, originally in Chessie System color scheme.

Step-by-step on painting an SP caboose. In the late 2000s, I was gifted an inexpensive (and rather imprecise) Chessie System caboose manufactured by Model Power. I wasn’t sure what to do with it until I found reference photos online. I discovered that some older cabooses were repainted with orange ends after 1955.

Chessie System N scale caboose

By the 1970s, it wasn’t uncommon to see these cabooses with their roofwalks and ladders removed. This inspired me to modify and repaint the caboose in Southern Pacific’s brown and Daylight Orange scheme, to use it on my N scale layout.

I know this model isn’t a perfect replica of the C-40-1 class caboose I’m aiming for, but I’m willing to accept the compromise. This project is a great opportunity to learn new techniques and, most importantly, have fun.

Filling holes

Using Tamiya Putty to fill the whole left by the removed roofwalks.

To fill the holes left in the roof after removing the roofwalks, I used Tamiya Putty.

Using a hobby knife, I removed the ladders from the end platforms, leaving only the brake wheel and a low handrail. I also removed the Rapido coupler from the truck to install a Micro-Trains 1015 body-mount knuckle coupler.

Removing ladders from the end platform

Painting an SP caboose

After filling the holes with putty and smoothly sanding them down, I painted the caboose. For the brown, I mixed two Vallejo Model Air colors, adding a few extra drops of Vallejo Brown RLM26 (71.105) to Vallejo Camouflage Medium Brown (71.038) instead of using a 1:1 ratio.

I then masked the shell for the Daylight Orange coat. I used Tamiya 6mm masking tape along with a wider masking tape purchased from a DIY store.

Painting an SP caboose: masking.

To paint the ends Daylight Orange, I used a very old bottle of (now discontinued) Polly Scale SP Daylight Orange that I’ve had since the mid-2000s. I carefully stirred the paint for a few minutes and thinned it at a 2:3 ratio (two parts paint and three parts thinner). Since the paint had aged poorly, I applied it in thin layers to achieve a smooth finish.

Discontinued SP Daylight Orange Polly Scale paint.

The shell is painted, and now I’m ready to paint the chassis. The stairs and the end platform will be painted brown.

Painting an SP caboose: main colors are done

After the paint have dried, I applied a coat of gloss varnish.

Still unlettered, this SP caboose now received a coat of gloss varnish.

Lettering (applying waterslide decals)

To apply the decals, I first cut them out carefully, staying close to the printed edges for a clean finish.

Painting an SP caboose: decals and setting solutions
Cutting decal sheet

I soaked the decals in warm water for 10-15 seconds, just enough to loosen them from the backing paper without over-soaking. I gently slide the decal onto the car, positioning it with a soft brush or tweezers.

Sliding decal onto the model

For tricky areas, I used Microscale Micro Set decal-setting solution to help the decal conform to surface details like rivets or panel lines. For the most difficult irregular surfaces I used Microscale Micro Sol, to soften the decals for a few seconds before applying it.

Painting an SP caboose: the surface where the decal will be applied is prepared with Microscale Micro Set solution

Once positioned, I lightly dabbed with a cotton swab or soft cloth to remove excess water and ensure the decal sits flush.

Dabbing with a cotton swap

I allowed the decals to dry completely before applying a final coat of clear matte to seal and protect them.

Painting an SP caboose, almost complete.

I painted the handrails white with a small paintbrush, using Vallejo white paint.

Trucks and Couplers

Trucks needed to be upgraded, so I used Micro-Trains 1184 (Bettendorf Switch Motion Caboose Trucks). I also installed Micro-Trains 1015 body-mount couplers.

Micro-Trains 1184 trucks
Micro-Trains caboose trucks and body-mount couplers installed

Weathering

I started by applying AK Paneliner (Black) brushing it onto every panel line. Before proceeding, I removed the wheel axles and the couplers.

I then masked the sides of the trucks where the axle points sit.

Then, I applied a thinned layer of tan paint (20% paint, 80% thinner). I had an old Acqueous Hobby Color that was still in great condition, so I used it. I applied several thin layers to the lower part of the body and trucks to simulate dust accumulation from operation.

I brushed the trucks with some brown powder, which has a very flat finish and effectively simulates layers of rust and grime.

I added streaks of dirt running down from the roof exhaust.

I then applied a coat of Tamiya XF-86 Flat Clear to seal the weathering on the caboose.

Southern Pacific N scale cupola caboose weathered

Conclusion

While this model isn’t a perfect replica of the C-40-1 class caboose, I think it’s a great addition to the roster. Plus, it’s been a fun and quick project that I completed over the course of a few evenings.